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MailFill (DI500) Folding Inserting Machine

Up to 3,600 cycles per hour

MailFill (DI500) Folding Inserting Machine

With the MailFill DI500 Inserting System, running regular mail jobs is no longer dependent on a few trained operators or lengthy tutorials – anyone can learn to do it in about five minutes. The user interface has an icon driven menu which gives unprecedented ease of use and onscreen, job-specific instructions explain precisely what to load where and in what orientation.

The MailFill DI500 Inserting System can save your business time and money.


The MailFill DI500 Inserting System incorporates a PacPilot™ user interface, which makes it easy to set up jobs. It also makes it easy to switch between jobs – great news when some unplanned for mail has to be processed immediately.

  • PacPilot™ user interface gives operators unprecedented ease-of-use
  • Sheet feeders, envelope feeder, insert feeder load easily and feed reliably
  • Neatly and professionally folds multiple pages into one set before inserting
  • Throughput driven by speeds of up to 3600 pieces per hour
  • Sheet feeder capacity up to 325 pages
  • Insert feeder capacity up to 300 inserts
  • Envelope feeder capacity – up to 300 envelopes
  • Power stacker with vertical design unloads easily in sort order
  • Ergonomically convenient height adjustable table, with shelf and locking doors

MailFill Folding / Inserting Machine In Detail:

Speed: Up to 3,600 cycles per hour

Fold Options: Single fold, Letter “C” fold, Accordion “Z” fold, Double fold

Media Sizes: Min:127mm(W)x127mm(H) Max:229mm(W)x406mm(H)

Media Thickness: 60gsm-180gsm

Envelope Feeder Capacity: Up to 300 envelopes

No of Sheet Feeders: 2

Sheet Feeder Capacity: Up to 325 sheets

No of Insert Feeders: 1

Insert Feeder Capacity: Up to 300 inserts

Booklet Feeder: N/A

Job Presets: 20

Integrity Mode Options: Optional

Output Options: Optiflow Power Stacker, Optiflow Belt Stacker

Size: 1370mm(W)x570mm(D)x760mm(H)

Weight: 88kg-102kg (Dependant on configuration)

Electrical: 100VAC to 240VAC, 50/60Hz, 10A

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